JOHNSON VALIANT SCHEMATICS
  


If all you want is the schematics without the discussion, here they are:

NOTE: The Thordarson 20A14 used in this article is no longer available from tubesandmore.com. See the 12/23/2014 update (below) for the correct replacement and ordering information.


This driver transformer is the heart of the design.
This shows the load line for the correct step up configuration as well as the incorrect step down configuration. Inverse feedback provides a low impedance to drive the 6146 grids. A curved line shows the maximum plate dissipation of the 12BH7, which is OK for the step up configuration.
The preamp uses NO cathode bypass capacitors for inverse feedback for low distortion for each stage. For low frequency response adjustments, play with the 0.002 uF coupling capacitors.
This clipper and filter circuit corrects for impedance matching problems inherent in the original circuit. Input from the line level can be connected as you wish to provide for various frequency response choices. See article.
Input from the line level can be connected as you wish to provide for various frequency response choices. See article.
Inverse feedback around the driver stage from the 6146 grids keeps impedance low and reduces distortion. Small resistances are added in the 6146 grid and screen circuits to reduce distortion.
Filtering is added to the voltage regulator string to lower ripple at the 6146 screen. Bias changes to the RF power amplifier are shown. Negative cycle loading is added. A sampling resistor for an external scope and possibly to provide feedback around the modulation transformer.
Solid state rectifiers in the bias and low B+ reduce heat and improve reliability.
This is a hand drawing showing the colors of the modulation transformer wires as they attach to the terminal strip. Further description coming soon.

I am satisfied with what I have now, without the complexity and risk of feedback loops including the modulation transformer. I am getting good reports now. I include some other alternatives to my work, as I did earlier (the east coast mods).

Please don't just pirate this work without credit. I will keep these updated if you want to link to this.

UPDATE 1-10-2014: W1CKI full audio chain distortion reduction feed back circuit

     I have just run across an inverse feedback circuit I have seen on the web. It is a similar design to mine, uses the exact same driver transformer, and tubes. It also does not need to raise the High Voltage power supply beyond the stock value, yet it still gets full modulation safely. It uses a feedback loop that includes both the driver transformer and the modulation transformer by carefully configuring phase shifts within the loop. Even if you do not do the mod, it is an informative read.

UPDATE 2-5-2014

I have been researching the feedback loop including the modulation transformer and found something at Electric Radio. I am referring to Electric Radio #203 and #204, the April and May 2006 issues of Electric Radio magazine. You can obtain copies of back issues at http://www.ermag.com/.

This modification is by far the best I have seen in print.

The mods articles are written by well known vintage transmitter expert Chuck Felton KD0ZS.

Here are its features:

  • Transformerless grid driver circuit. About the stock Valiant driver transformer, Chuck Felton states: "It is the worst thing you could have after a clipper; it's trash." You gotta love a man who calls it the way it is. However, it does not suffer the power limitations of the "East Coast" mods, since it is a low impedance driver. The 12BH7 driver for the 6146Bs is a cathode follower circuit.
  • The clipper is retained for a modulation limiter to keep peaks from exceeding 100% negative.
  • It can be configured so that the positive peaks can exceed 100%, using W8JI's suggestion of bypassing one diode with a capacitor.
  • An overmodulation peak indicator is included in the design to allow adjustment of levels without having to have your scope on all the time. This will flash when you hit the baseline, telling you to back off just a tad.
  • DC coupling is employed in some amplifier stages. Elimination of coupling capacitors extends low frequency response to zero Hz.
  • A clever linear compressor keeps talk power up.
  • Negative Feedback is applied around the modulation transformer, reducing distortion and improving bandwidth.
  • It uses the stock High Voltage power supply to achieve full modulation.

Basic improvements to the Valiant include:

  • Bias circuit adjustment pot mods for better range of adjustment.
  • T/R relay improvements
  • Improved VFO stability on higher bands
  • Front Panel mike jack, which is something I considered to reduce hum.
  • A fix to prevent failure of the fixed loading capacitors.
UPDATE 12-23-2014 ON TRANSFORMER AVAILABILITY

The Thordarson 20A14 used in this article is no longer available. I have received a number of inquiries about the interstage transformer used in this and some of the other mods. This update provides all the information needed to select and procure the right transformer for all styles of modifications.

Hammond makes an exact replacement the 124E. The specs are identical to those on the data sheet in this article. You can read them at: http://www.hammondmfg.com/pdf/124E.pdf.

You can buy this transformer from the following places:


ADDITIONAL NOTE: If you want to do any of the mods like the W8JI or the TimTron mods and keep the single-ended stock 12AU7 paralleled cinfiguration, consider the Hammond 124B or the P-T156. The 124A is more like the original Valiant or other Johnson rig driver interstage, but for the small increase in price, buy the 124B and get better than original performance. The P-T156 works well and only costs $16.

If your Ranger, Viking II, Valiant, or other Johnson Transmitter burns out an audio interstage transformer, this is the replacement that works perfect and fits the original bolt hole pattern. It also would be perfect for a DX100 or Heathkit Apache.

This is a true high fidelity transformer. Read the specs at: http://www.hammondmfg.com/124.htm.

Someday I will give one of these a try in a bone stock Valiant, if one crosses my bench. Change the one capacitor W8JI calls for and install the P-T156 or 124B. I think that will take it far enough that extensive modifications that I did or others did may be unnecessary to get good performance. The W8JI and Timtron mods to the RF PA for correct biasing are necessary for any mod to get the linearity with modulation correct.

  

73,
Janis
AB2RA
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